Forgings

Integrated Forging Expertise Built for Performance & Precision

At TFL, forging is more than just shaping metal, it is a precision-driven discipline supported by state-of-the-art equipment, process mastery, and deep metallurgical understanding. With a strong focus on versatility and scalability, TFL has developed a robust infrastructure to serve a global customer base across sectors such as oil & gas, automotive, agriculture, railways, and defence.

The company operates an advanced array of forging machinery, including pneumatic power hammers of 3T and 4T, 300T Press line, a 630T Hydraulic Extrusion Press, along with Ring Rolling Machine. This setup allows TFL to manufacture forged components ranging from 0.5 kg to 150 kg, meeting different levels of complexity and tolerance requirements. With an annual installed capacity exceeding 18,000 metric tonnes, the company is fully equipped to cater to both volume-based and custom low-volume high-precision demands.

Technology plays a pivotal role in TFL's operational strategy. Continuous investments in automation, process digitization, and advanced quality control systems have significantly improved throughput, repeatability, and consistency, positioning the company competitively in both domestic and export markets.

Highlights

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4 TON MPM HAMMER

Tirupati's forging facilities feature both hammer and induction technologies, ensuring precision and efficiency. Our setup handles a wide range of processes, from raw material heating to forging, delivering top-quality products with speed and accuracy.

  • Forger Weight: 10kg to 150kg
  • Stroke: 90/Min
  • Die Block Size: L: 900 W 730 H 355
  • Air Compressor: 1500 CFM
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3 TON MPM HAMMER

Tirupati's forging facilities feature both hammer and induction technologies, ensuring precision and efficiency. Our setup handles a wide range of processes, from raw material heating to forging, delivering top-quality products with speed and accuracy.

  • Forger Weight: 5kg to 50kg
  • Stroke: 90/Min
  • Die Block Size: L: 750 W 580 H 355
  • Air Compressor: 1000 CFM
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RING ROLLING FACILITY

Tirupati specializes in the production of high-quality seamless rolled rings using Carbon, Stainless, and Alloy steels, all of which are fully certified and traceable. Our ring rolling capabilities accommodate diameters up to 800mm and weights up to 150 kg, catering to diverse industry needs.

We offer complete sizing and machining operations, utilizing advanced expander units for precise hot or cold sizing to achieve exact diameter tolerances. With comprehensive machining facilities, we can deliver rings in various stages, from 'as rolled' to fully finished and ready for installation. This ensures versatility, precision, and efficiency in meeting our customers' requirements.

  • Forged Ring Capacity : OD: 250-800mm
  • Height : 50-400mm
  • Weight : 20:150kg